The Windup Girl(5)
"I thought we inspected for that."
"Saltwater." Banyat smiles uncomfortably. "The ocean is close."
Anderson grimaces at the dripping algae racks overhead. "The algae tanks and drying racks don't help. Whoever thought we could just use waste heat to cure the stuff was a fool. Energy efficient my ass."
Banyat gives another embarrassed smile, but says nothing.
"So you've replaced the cutting tools?"
"Twenty-five percent reliability now."
"That much better?" Anderson nods perfunctorily. He signals to the tool leader and the man shouts out through the fining room to Num. The warning bell rings again and the heat presses and temper lamps begin to glow as electricity pours into the system. Anderson shies from the sudden increase in heat. The burning lamps and presses represent a carbon tax of fifteen thousand baht every time they begin to glow, a portion of the Kingdom's own global carbon budget that SpringLife pays handsomely to siphon off. Yates' manipulation of the system was ingenious, allowing the factory to use the country's carbon allocation, but the expense of the necessary bribes is still extraordinary.
The main flywheels spin up and the factory shivers as gears beneath the floor engage. The floorboards vibrate. Kinetic power sparks through the system like adrenaline, a tingling anticipation of the energy about to pour into the manufacturing line. A megodont screams protest and is lashed into silence. The whine of the flywheels rises to a howl, and then cuts off as joules gush into the drive system.
The line boss' bell rings again. Workers step forward to align the cutting tools. They're producing two-gigajoule kink-springs, and the smaller size requires extra care with the machinery. Further down the line, the spooling process begins and the cutting press with its newly repaired precision blades rises into the air on hydraulic jacks, hissing.
"Khun, please." Banyat motions Anderson behind a protection cage.
Num's bell rings a final time. The line grinds into gear. Anderson feels a brief thrill as the system engages. Workers crouch behind their shields. Kink-spring filament hisses out from alignment flanges and threads through a series of heated rollers. A spray of stinking reactant showers the rust-colored filament, greasing it in the slick film that will accept Yates' algae powder in an even coat.
The press slams down. Anderson's teeth ache with the crush of weight. The kink-spring wire snaps cleanly and then the severed filament is streaming through the curtains and into the fining room. Thirty seconds later it reemerges, pale gray and dusty with the algae-derived powder. It threads into a new series of heated rollers before being tortured into its final structure, winding in on itself, torquing into a tighter and tighter curl, working against everything in its molecular structure as the spring is tightened down. A deafening shriek of tortured metal rises. Lubricants and algae residue shower from the sheathing as the spring is squeezed down, spattering workers and equipment, and then the compressed kink-spring is being whisked away to be installed in its case and sent on to QA.
A yellow LED flashes all-clear. Workers dash out from their cages to reset the press as a new stream of rust-colored metal hisses out of the bowels of the tempering rooms. Rollers chatter, running empty. Stoppered lubricant nozzles cast a fine mist into the air as they self-cleanse before the next application. The workers finish aligning the presses then duck again behind their barriers. If the system breaks, the kink-spring filament will become a high energy blade, whipping uncontrollably through the production room. Anderson has seen heads carved open like soft mangoes, the shorn parts of people and the Pollack-spatter of blood that comes from industrial system failures-
The press slams down, clipping another kink-spring among the forty per hour that now, apparently, will have only a seventy-five percent chance of ending up in a supervised disposal fill at the Environment Ministry. They're spending millions to produce trash that will cost millions more to destroy-a double-edged sword that just keeps cutting. Yates screwed something up, whether by accident or by spiteful sabotage, and it's taken more than a year to realize the depths of the problem, to examine the algae baths that breed the kink-springs' revolutionary coatings, to rework the corn resins that enclose the springs' gear interfaces, to change the QA practices, to understand what a humidity level that hovers near 100% year-round does to a manufacturing process conceptualized in drier climes.
A burst of pale filtering dust kicks into the room as a worker stumbles through the curtains from the fining chamber. His dark face is a sweat-streaked combination of grit and palm-oil spray. The swinging curtains reveal a glimpse of his colleagues encased in pale dust clouds, shadows in a snowstorm as the kink-spring filament is encased in the powder that keeps the springs from locking under intense compression. All that sweat, all those calories, all that carbon allotment-all to present a believable cover for Anderson as he unravels the mystery of nightshades and ngaw.
A rational company would shut down the factory. Even Anderson, with his limited understanding of the processes involved in this next-generation kink-spring manufacture would do so. But if his workers and the unions and the white shirts and the many listening ears of the Kingdom are to believe that he is an aspiring entrepreneur, the factory must run, and run hard.
Anderson shakes Banyat's hand and congratulates him on his good work.
It's a pity, really. The potential for success is there. When Anderson sees one of Yates' springs actually work, his breath catches. Yates was a madman, but he wasn't stupid. Anderson has watched joules pour out of tiny kink-spring cases, ticking along contentedly for hours when other springs wouldn't have held a quarter of the energy at twice the weight, or would simply have constricted into a single molecularly bound mass under the enormous pressure of the joules being dumped into them. Sometimes, Anderson is almost seduced by the man's dream.